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[ BRIEF HISTORY I CONSTRUCTION I RESIDENTIAL PROPERTY I POWER STATION MANAGERS I AWARDS & ACHIEVEMENTS I SABOTAGE I MOTHBALLING & DE-MOTHBALLING I TECHNICAL DATA I DOG CENTRE I SECURITY TRAINING CENTRE ]

BRIEF HISTORY

Arnot power station was the first modern six unit coal fired power station commissioned by Escom. The power station is situated, some 50 km south of Middleburg on the Mpumalanga Highveld. The vast flats surrounding the station are often graced with an abundance of cosmos flowers. Another former inhabitant of these flats, was the white rhino, which was honoured as the central symbol of the station’s official logo. The majestic animal’s reputed characteristic of no retreat is suitably matched by the determination and industry shown by Arnot’s employees. Qualities which have earned them outstanding acknowledgement for performance

Arnot boasts six units, each with a capacity of 350 MW, and an installed capacity of 2100 MW. Arnot was also the first to be commissioned with a reheat system and electronic automatic controls.

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Arnot Power Station under construction
Arnot Power Station under construction

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Side view of Arnot Power Station under
Side view of Arnot Power Station under
construction

The white rhino the official logo of
The white rhino the official logo of
Arnot Power Station

Dr R L Straszacker was the Chairman of Eskom when it was decided to build Arnot.  Eskom then bought the farm Rietkuil from its owners.  The seven original owners were: Mr Oosthuizen, Mr Venter, Mr Visser, Mr Brough, Mr Henning, Mr Streicher and Mr Greef.  The Project was financed with approval of Capital Expenditure Management, and the Eskom Design and Construction Department was responsible for the design.  Sufficient water and, especially, coal in the RietKuil area ensured the construction of Arnot power station in that particular location.


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CONSTRUCTION
Construction commenced in 1968.  The excavations of the foundations were about 60/70 feet deep.  The last of six units was commissioned in 1975.  Unit 3 was the first to go on load (9 May 1971 at 23:00).  The next units came into commercial operation respectively: unit 2 - 10 September 1971, unit 1 - 21 July 1972, unit 4 - 19 July 1974, unit 5 - 10 July 1974 and unit 6 - 25 June 1975, at 21:45.

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View of a turbine
View of a turbine

Coal mills at Arnot Power Station
Coal mills at Arnot Power Station

The construction of Arnot had a great influence on the lives of the community. Previously there were no medical or business facilities nearby. The nearest facilities were 40 km away from Rietkuil at a town called Belfast.

With the construction of the station this situation, however, changed. A doctor visited the community twice a week, and a minister from Belfast cared for the religious needs on a Sunday. In the beginning, caravans were the only housing facilities available and the nearest shop/café, named "KOM EN KRY" was about 3 km away.

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350 MW boiler.
350 MW boiler.
View of the inside before the main tubes were in position

350 MW C.E.M. Turbine
350 MW C.E.M. Turbine


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RESIDENTIAL PROPERTY

In 2000 the Rietkuil shopping centre offered a supermarket, butchery, bakery, pharmacy, hairdressing and banking facilities. Several churches were active in the community, and a doctor’s consulting room. A library took care of the need for reading matter, and at Rietkuil Country Club one could spend a pleasant evening out. Rietkuil Primary School was a dual medium school (meaning that instruction was given in English and Afrikaans languages). A daily bus service provided transport to high schools in nearby towns such as Hendrina and Middleburg.


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POWER STATION MANAGERS

The first Power Station Superintendent at Arnot was Mr John Spears, Mr Ross Hatton succeeded him. Mr John Henderson succeeded Mr Hatton. Then came Mr Roger Matthews, Mr Gert Strydom, Mr Venna Venter (Acting as Power Station Manager), Mr Dries Struwig, Mr Peter O’ Connor and in 2000 Mr Carl Haupt was managing the station.


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AWARDS ACHIEVEMENTS
During its years of operation, Arnot re-wrote the record books a number of times:

Arnot was a winning station in terms of plant performance and was awarded the Jan H Smith trophy in 1987 and again in 1989.

In July 1991 Arnot also celebrated an outstanding performance. The station broke the world record of 32 days by running six units continuously for 35 days 14hours and 29 minutes. (an achievement at the time).

The Arnot AmaZulu Dancers won the Eskom Tribal Dance Competition in June 1988 for the second year consecutively, and left on a tour to Germany on 14 September 1988.

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Arnot AmaZulu Dancers on their return from Germany
Arnot AmaZulu Dancers on their return from Germany

Arnot AmaZulu Dancers performing in Germany
Arnot AmaZulu Dancers performing in Germany

On the safety front, Arnot achieved three million man-hours without any disabling injury in 1986, 1990 and 1996 and four million man-hours in 1997.

Achievement of the Affirmative Action target of 50.82% at the end of 1999.

At the end of 1999 Arnot also boasted the lowest sick leave average of all Eskom power stations in the Generation Group.


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SABOTAGE

In July 1981 intruders sabotaged the transformers at Arnot. They cut a hole in the security fence (a 7 feet wire netting) and blew up two of the transformers beyond repair. Professionals from the South African Police (Middleburg) investigated the site the next morning and disarmed another three limpet mines. No human fatality was recorded. After this incident, the fencing of all Eskom power stations was electrified.


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MOTHBALLING AND DE-MOTHBALLING

Another traumatic event in the life of Arnot and its employees was when the announcement was made to "mothball" the station, i.e. to decommission the units but to maintain them in such a condition that they could be re-commissioned if necessary. Due to an unforeseen downturn in the South African economy and consequent negative growth in the electricity demand, the decision was taken during 1992 to mothball Units 4,5, and 6.

The mothballing decision had a demoralising effect, not only on the Arnot employees, but also on the neighbouring community. When Arnot was mothballed it was also a first for Eskom. A lot of time was spent to ensure that the units were correctly stored and that water and steam touched systems were kept dry. Oil and electrical systems were drained, cleaned and treated with corrosion inhibitors. All critical items on the plant were covered with plastic and regular inspections of plant condition were carried out.

The manpower numbers dropped dramatically from 1 494 employees in December 1991 (prior to mothballing) to only 937 employees at the end of 1992 (after mothballing). The restructuring process in Eskom (during 1992) also contributed to these manpower figures dropping.

The de-mothballing and re-commissioning of the units, announced in 1994, was a new experience for Eskom and the first operation of its kind in the Southern Hemisphere.

The re-commissioned units had bagfilters installed, which compare to huge vacuum cleaners, to remove the maximum amount of ash particles from exhaust gas. The units also came back with new control and instrumentation and are fully equipped to satisfy the demand for electricity.

As the quote says "Every dark cloud has a silver lining", and Arnot’s sun shines again with the break of the new millennium. Arnot is the first power station to be re-commissioned after mothballing and became a "six pack" station again. Unit 4 came back on load on 28 January 1997, followed by Unit 5 on 22 November 1997 and unit 6 on 30 December 1998.


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TECHNICAL DATA

GENERAL INFORMATIION

Total station generating capacity (6 sets) 2100 MW
Total boiler capacity (6 boilers) 333 kg/s
Total circulating water capacity (8 pumps) 9 200 m3/sec
Station efficiency 33%
Date work commenced May 1971
Date final unit was commissioned June 1975
Max. total coal consumption tons/day 25 000 tons
Water consumption Ml/day 95 760 Ml
 

TURBINE HOUSE

Turbines Reaction-Impulse
Generators 350 MW rating
Manufacturer of turbo-generators Brown Boveri CEM
Steam conditions at turbine stop valve 333 kg/s, 160 bar, 510oC
Vacuum 75 kPa
Speed of generators 3000 r.p.m.
Generator cooling Stator: Demineralised water
Rotor: Hydrogen gas
Generator Voltage 15 kV
Circulating water flow 9.3 m3/s
Number of turbine house cranes 2 * (Main=150 T, Aux.=25T)
Dimensions of turbine house Width: 31 m, Length: 364 m
 

BOILER HOUSE

Boilers (6) Pulverised Fuel-Drum Type
Continuous rating 333 kg/s
Boiler manufacturer I.C.A.L.
Outlet pressure 167 bar
Outlet temperature 516oC
Coal consumption at full load 4 167 tons/boiler/day
Combustion Control Boiler Fuel Master
Dimensions of boiler house Width: 96 m, Length: 364 m
Number of Chimneys 2
Height of Chimneys 193 m
 

COAL PLANT

Coal sources Arnot AMCOAL
Number of station coal staiths 6
Capacity of 6 staiths 188 762 M.T.
 

COOLING TOWER

Cooling tower type Natural draught
Number of towers 6
Capacity 9 200, cu. m/sec
Diameter of top North 60.60, South 51.92 m
Diameter of throat North 54.25, South 48 m
Diameter of sill North 85.65, South 76.4 m
Temperature drop 15oC
 

WATER

Main source Vygeboon Dam
Nooitgedacht Dam
Dam capacity Nooitgedacht Dam 79 350 Ml
Vygeboom 78 680 Ml
Pipelines - to Arnot Wintershoek to Arnot
Main pipeline capacity 4.2 m3/s
Station consumption 95 Ml/day

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Bibliograpy
Eskom News
Megawatt Magazines
Electricity Supply Commission Annual Reports
Newspaper Cuttings Eskom Archives

Interviews
Betsie Goussard - Arnot Power Station
C Haupt - Power Station Manager Arnot


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og centre

[BRIEF HISTORY I THE AIM I COMPETITIONS & AWARDS I CLOSURE]

BRIEF HISTORY
The Centre was originally opened in 1974 as part of the Protective Services Security Training Centre. This was also the year that the first patrol dogs were trained. In 1982, studies indicated that Eskom would need about 2 000 dogs for security purposes but the Centre was not equipped to handle such a large number of dogs. Roodeplaat Breeding Enterprises in Pretoria then began to train handlers and dogs.

Unfortunately the quality of the training and the dogs did not meet Eskom standards. The Centre at Arnot was reopened in 1988. Seven bitches were imported from Germany in 1992 to improve the breeding stock, and since then rosettes and awards flooded the walls of the Centre.


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THE AIM

The aim was not only to provide a service to Eskom but also to provide trained dogs for outside companies. Dogs were trained as patrol dogs and, later, in locating stolen copper cable.

 A dog undergoing training
A dog undergoing training

The Chairman and Chief Executive of Eskom with Government Officials visiting the Dog Cetre
The Chairman and Chief Executive of Eskom with Government Officials visiting the Dog Cetre

COMPETITIONS AND AWARDS

The dog centre walked off with excellent prizes in the National Show 94 of the German Shepherd Federation. This was the single largest German Shepherd Show until that time in South Africa, with 250 competitors. Lenhard Schweikert, one of the top breeders in Germany and a well-known international judge, judged the show. All the dogs were judged according to their build, work ability and presence.

A dog training to jump through a hoop. Once the dog is trained to jump through an ordinary hoop it will be trained to jump through a fire hoop
A dog training to jump through a hoop. Once the dog is trained to jump through an ordinary hoop it will be trained to jump through a fire hoop

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Guards and their dogs after a training session
Guards and their dogs after a training session

Dogs and handlers on the parade ground
Dogs and handlers on the parade ground

To enable a dog to obtain the VA grading (the hightest possible grading which was only awarded once a year) the animals must have a working title, undergo a major attack on the day of the show, not be afraid of attackers and be able to run for about seven kilometres. The V grading was given to animals that showed great promise for the future. The Eskom Dog Centre had been acknowledged as one of the best kennels in South Africa with such high quality dogs. They boasted a total of four VA graded bitches. They won international honours.

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The Eskom Team taking part in the SAWDIS Competition
The Eskom Team taking part in the SAWDIS Competition

A dog performing a long jump over obstacles in the SAWDIS competition
A dog performing a long jump over obstacles in the SAWDIS competition

Eskom also took part in the South African Working Dogs Invitation Stakes (SAWDIS) competition annually. In the 1990 SAWDIS competition the Eskom Team won the event with a score of 95 out of a possible 100. Fourteen teams participated including the South Africa Police (SAP), South African National Defence Force (SANDF), Johannesburg Consolidated Investments (JCI), Gold Fields, Bophutatswana Police (BOP), BOP Prisons, South African Air Force (SAAF), Johannesburg City Council, Rand Water Board, SCAW Metals, Anglo American Gold Division, African Explosive and Chemical Industries (AECI SA) and Civilians. All of these were crack teams. The SAWDIS competition grew in stature from its start as a team event for action dogs in 1976 with teams from the SA Army, SA Police, SA Prisons Service and the Civilians. It was specially devised to test the dogs and handlers for the ability and efficiency of the dog and the training capability of the handler.

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Eskom were worthy of winners of this prestigious event many times and carried off the SAWDIS Trophy, which they themselves donated
Eskom were worthy of winners of this prestigious event many times and carried off the SAWDIS Trophy, which they themselves donated

A German Shepherd bred at the Dog Centre
A German Shepherd bred at the Dog Centre


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CLOSURE

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Ingrid Rosendahl, head of the Animal Utilisation Group with two German Shepherds that were imported from Germany
Ingrid Rosendahl, head of the Animal Utilisation Group with two German Shepherds that were imported from Germany

Overseas breeders were starting to look at South Africa for dogs due to the favourable exchange rates. Unfortunately, the plan to run the Centre as a business, providing a service to outside companies never really got off the ground,. The centre became too expensive to maintain and was no longer an economically viable proposition. Approximately 14 animals were kept for replacement purposes for the operational dogs used by Protective Services. Calls then came flooding in from the public to purchase these dogs. After all, the dogs were from German stock and could fetch prices of up to R25 000 per bitch. This did not mean that Eskom would no longer use dogs for security purposes.

In 1995 tails stopped wagging for the last time when the Dog Centre closed down after 21 years of breeding and training some of the top security dogs in the country.


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Bibliography

Eskom News
Megawatt Magazines

Interviews

Kobus Olivier – Eskom Protective Services


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THE HISTORY OF THE SECURITY TRAINING CENTRE AT ARNOT POWER STATION

[ The Aim I The Security Function I National Keypoint I Closure ]

THE AIM

The aim of security training in Eskom was to create a security force able to protect, as far as possible, a national asset, namely Eskom’s plant, buildings and staff, from theft, violence and sabotage.


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THE SECURITY FUNCTION IN ESKOM

The security function started in Eskom in 1968, and in the same year the first security personnel were employed at Arnot, Hendrina, Camden and Ingagane power stations.

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Aerial view of Security Training Centre at Arnot Power Station
Aerial view of the Security Training Centre at Arnot Power Station

Training played an important role in establishing the security force as an effective part of Eskom. In 1974 the Security Training Centre opened at Arnot power station. The training at Arnot compared extremely well with training in other organisations, with the result that not only Eskom security guards were trained there but also security personnel from outside Eskom.

The effectiveness of the weapons training was evident from the results of various national shooting competitions.

Following various developments in Southern Africa, security of assets took on a greater importance. This was particularly so in the case of the electrical generation and supply industry which is really the lifeblood of a nation. It was Dr Ian McRae (now retired Chief Executive) who, in 1975, arranged for a two-day Security Awareness session, to be attended by power station superintendents and other senior officials. The session was held at Arnot and hosted by the Education Department. It comprised lectures on security and the passing out parade of the second large group of black security guards. The passing out parade of security personnel was the culmination of a gruelling three-month course which included drill, physical training, law, criminal procedure, human relations, Eskom security, accident prevention, fire-fighting and dog-handling.

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The programme ended with a display of dog handling by guards trained by dog handlers. With amazing obedience these dogs captivated the audience. Despite the distraction of abnormal steam blasts from the power station, which made it difficult for them to hear the instructions, the dogs demonstrated their ability at drill, scenting, physical training, crowd control and even clowning.

The parade programme comprised the march-on of the trainees, the arrival of guests of honour, the prize giving at which the trophies for the best students were presented, a march past led by the drill instructor and a PT display with all the exercises done in time to singing.

Guards marching onto the parade ground
Guards marching onto the parade ground

Physical Training Display
Physical Training Display

Guards on the Parade ground
Guards on the Parade ground

With the first incident of sabotage in 1981 the focus changed again and even more importance was attached to the security department.


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NATIONAL KEYPOINT

As a result of the introduction of the National Keypoint Act (Act 102 of 1980) the Security Training Centre at Arnot, established in 1974, was registered in 1983 as a National Keypoint training establishment.

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Guards showing their skills with weapons
Guards showing their skills with weapons

Security guards checking a vehicle at an Eskom site
Security guards checking a vehicle at an Eskom site

Various courses had already been developed to suit individual needs. All security personnel were trained within 12 months of their appointment. The training was work orientated and based on the individual’s level of competence.

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A guard receiving his trophy for the best student
A guard receiving his trophy for the best student

Numerous security personnel joined Eskom from the Defence Force and South Africa Police. They completed a training course in six weeks which concentrated on the development of supervisory skills and leadership orientation. Entrants with no experience were trained for eight weeks in basic skills.

All guards at National Keypoints carried weapons and radios.

The National Keypoints Act laid down standards for courses. Students had to obtain 60 percent in written examinations to qualify. Internal Eskom examinations in weapons handling (70%) and legal subjects related to the use of firearms were also held. The passmark in these was 100 percent.

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Security guard on patrol with a dog
Security guard on patrol with a dog

A guard demonstrating manwork skills with his dog
A guard demonstrating manwork skills with his dog

Various courses were developed to concentrate on the continuous development of skills and to determine training needs.

Officials who had completed the initial supervisor’s course could decide in which of the three fields of intelligence, operations or training, they wished to advance.

During a period of one year 1080 officials were trained at Arnot (consisting of three Companies and twelve Platoons of thirty students) then the numbers were gradually reduced to 530.


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CLOSURE

During 1992 the training centre moved from Arnot power station to Wilge power station where the operation was finally closed down in October 1999. Each Eskom site is now responsible for its own security training.

Bibliography
EskomNews 
Megawatt Magazines

Interviews
Kobus Olivier - Eskom Protective Services


[ BRIEF HISTORY I CONSTRUCTION I RESIDENTIAL PROPERTY I POWER STATION MANAGERS I AWARDS & ACHIEVEMENTS I SABOTAGE I MOTHBALLING & DE-MOTHBALLING I TECHNICAL DATA I DOG CENTRE I SECURITY TRAINING CENTRE ]


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